• Common Rail System
  • Injection control
  • Common Rail pumps
  • Imline pumps
  • Pumps and nozzles
  • Rotor pumps

Analysis of fuel, rapid analysis of fuel. Fuel express analysis


Since 02 January, 2014 the Repair and Diagnostics Centre DRS provides field RAPID ANALYSIS OF FUEL by means of the special equipment «Hartridge FQM-20» serial number CG.84024.L (Fuel Quality monitor).

The equipment have passed the certification and calibration following the Standard ISO11171, and it is ready to perform the fuel analysis according the standard ISO 4406:1999, (the test is carried out according the standard ISO 4406:1999).

ISO 4406:99 Cleanliness level Standards.


Range number Number of particles per fuel milliliter
24 from 80 000 to 160 000
23 from 40 000 to 80 000
22 from 20 000 to 40 000
21 from 10 000 to 20 000
20 from 5 000 to 10 000
19 from 2 500 to 5 000
18 from 1 300 to 2 500
17 from 640 to 1 300
16 from 320 to 640
15 from 160 to 320
14 from 80 to 160
13 from 40 to 80
12 from 20 to 40
11 from 10 to 20
10 from 5 to 10
9 from 2.50 to 5
8 from 1.30 to 2.50
7 from 0.64 to 1.30
6 from 0.32 to 0.64


For the analysis the fuel can be taken «From Car Tank Filtration» and «On Board Filtration». According the Standard ISO 4406:1999 contamination level of fuel in the fuel tank must be not higher than 18/16/13, but after the fine filter - 12/9/5.

The table below shows the permissible quantity of fuel contamination recommended by the engine manufacturer CUMMINS.

Definition of particles ISO 4406 / Cummins.


Fuel status ISO 4406 Particle counts
per ml Fluid Sample
Comments
Fuel supply. Unacceptable 22
20
18
up to 40 000 > 4μm
up to 10 000 > 6μm
up to 2 500 > 14μm
Typical levels of incoming fuel
(Primary source of fuel contamination)
Tank filtration 18
16
13
up to 2 500 > 4μm
up to 2 500 > 6μm
up to 80 > 14μm
Maximum recommended by engine
manufacturer (Secondary leading
source of contamination)
On board filtration 15
13
10
up to 320 > 4μm
up to 80 > 6μm
up to 10 > 14μm
Preferred by engine
manufacturer
High pressure CR. Acceptable 12
9
6
up to 40 > 4μm
up to 5 > 6μm
up to 0.64 > 14μm
Preferred by fuel injector
manufacturer


Rapid analysis of fuel gives us possibility to specify the contamination level, presence of water, presence of small particles which is not visible by eye but which affects an engine's work and its operating life.

Leading causes for test analysis of fuel:

  • quality of diesel engine for sale at filling stations;
  • repair quality of fuel system;
  • quality of fuel filtration, tank and on board filtration.

After analysis you can receive the print-out of results and, when necessary, the statement of fuel conformity for use in the fuel system, of which the analysis was performed.

Calibration Certificate for Express fuel analysis:


Certificate Hartridge FQM-20

OUR PRODUCTS
Pump EDC DENSO Pump EDC DENSO
Injector Common Rail CRI BOSCH Injector Common Rail CRI BOSCH
Mechanical Pump DENSO Mechanical Pump DENSO
Injector Common Rail DELPHI/LUCAS Injector Common Rail DELPHI/LUCAS
Pump Common Rail CP2 BOSCH Pump Common Rail CP2 BOSCH
Injector Common Rail DENSO Injector Common Rail DENSO
Mechanical Pump BOSCH Mechanical Pump BOSCH
Injector Common Rail CRIN BOSCH Injector Common Rail CRIN BOSCH
Mechanical Pump DELPHI/LUCAS Mechanical Pump DELPHI/LUCAS
Injector Common Rail PIEZO BOSCH Injector Common Rail PIEZO BOSCH
Mechanical Pump CATERPILLAR Mechanical Pump CATERPILLAR
Injector Common Rail SIEMENS/VDO Injector Common Rail SIEMENS/VDO
Pump Common Rail CP1 BOSCH Pump Common Rail CP1 BOSCH
Injector BOSCH Injector BOSCH
Pump Common Rail HP0 DENSO Pump Common Rail HP0 DENSO
Injector DELPHI/LUCAS Injector DELPHI/LUCAS
Pump Common Rail DFP3 DELPHI/LUCAS Pump Common Rail DFP3 DELPHI/LUCAS
Unit injector system DELPHI/LUCAS Unit injector system DELPHI/LUCAS
Pump Common Rail SIEMENS/VDO Pump Common Rail SIEMENS/VDO
Injector DENSO Injector DENSO
Pump Common Rail CP3 BOSCH Pump Common Rail CP3 BOSCH
Unit injector system BOSCH Unit injector system BOSCH
Pump Common Rail DFP1 DELPHI/LUCAS Pump Common Rail DFP1 DELPHI/LUCAS
Unit Pump Sistem PLD BOSCH Unit Pump Sistem PLD BOSCH
Pump Common Rail HP2 DENSO Pump Common Rail HP2 DENSO
Pump Common Rail HP3 DENSO Pump Common Rail HP3 DENSO
Unit injector system PDE BOSCH Unit injector system PDE BOSCH
Pump Common Rail HP4 DENSO Pump Common Rail HP4 DENSO
Injector CATERPILLAR Injector CATERPILLAR
Pump VP VR BOSCH Pump VP VR BOSCH
Unit injector system CATERPILLAR Unit injector system CATERPILLAR
Pump VP VEM BOSCH Pump VP VEM BOSCH